CCI ERS 2000 Automatic Reclaim System
High-production automatic screen reclaiming system engineered to rapidly remove emulsion while reducing manual labor, controlling chemical usage, and delivering consistent screen reclaiming results.
Overview
The CCI ERS-2000 Automatic Reclaim System is a high-production emulsion removal system designed to automate one of the most labor-intensive stages of the screen printing reclaiming process. Developed by Chemical Consultants, Inc. (CCI), the ERS-2000 automatically removes emulsion from screens internally, helping screen printing operations increase productivity while reducing the amount of manual labor required in the reclaim department.
Built around a continuous-feed conveyor system, the ERS-2000 allows screens to move through the reclaiming process at an adjustable speed from 1 to 8 feet per minute. The system can process 600+ small-format screens per shift, making it well suited for production facilities and high-volume screen rooms where reclaiming speed and consistency are critical.
The ERS-2000 accepts multiple screen sizes without requiring time-consuming racks or adjustments. A proprietary chemical application system, dual rotary brushes with adjustable RPM, and reciprocating washing assemblies work together to break down and remove emulsion consistently across the screen.
An adjustable high-pressure water system provides pressure from 300 to 2,700 PSI, while an integrated flood-rinse section helps complete the reclaiming process. The system also incorporates a second-pass de-haze feature, giving operators additional flexibility when processing screens that require further cleaning.
Constructed from stainless steel for demanding production environments, the ERS-2000 combines automated operation with a user-friendly touchscreen LCD display. By automating chemical application, brushing, high-pressure washing, and rinsing, the system can help shops control chemical consumption, reduce labor costs, improve workflow consistency, and increase overall reclaiming capacity.
CCI offers multiple ERS configurations based on screen-size requirements, allowing production facilities to select the reclaiming system best suited to their screen inventory and workflow.
- Automatic emulsion removal system
- Continuous-feed conveyor design
- Capable of reclaiming 600+ small-format screens per shift
- Adjustable reclaim speed from 1–8 feet per minute
- Accepts multiple screen sizes without time-consuming racks or adjustments
- Stainless steel construction
- Proprietary chemical application system
- Dual rotary brushes with adjustable RPM
- Reciprocating washing assemblies
- Adjustable high-pressure water from 300–2,700 PSI
- Integrated flood-rinse section
- Second-pass de-haze feature
- User-friendly touchscreen LCD display
- Designed to improve reclaiming consistency
- Helps control chemical usage
- Helps reduce manual reclaiming labor
- Engineered for high-production screen rooms
- Designed for low-maintenance operation
- OSHA compliant safety features
- Select the appropriate ERS configuration based on the screen sizes routinely processed by your operation.
- Adjust conveyor speed according to the emulsion type, stencil condition, chemical concentration, and required reclaiming performance.
- Use reclaiming chemistry specifically formulated for automatic screen reclaim systems.
- Adjust brush RPM and water pressure as required for the screens and emulsions being processed.
- Use the second-pass de-haze function when screens require additional cleaning after the initial reclaim cycle.
- Follow CCI's recommended chemical concentrations and operating procedures for optimum reclaiming performance.
- Routinely inspect spray components, brushes, pumps, and washing assemblies as part of preventative maintenance.
- Keep the reclaim system clean and follow the manufacturer's maintenance schedule to help maintain consistent production performance.
- Follow all CCI operating, safety, chemical-handling, and maintenance instructions before operating the equipment.
- High-volume textile screen printing operations
- Automatic screen printing facilities
- Production screen rooms reclaiming large quantities of screens
- Shops looking to reduce manual reclaiming labor
- Operations seeking more consistent screen reclaiming results
- Facilities looking to better control reclaim chemical consumption
- Screen rooms transitioning from manual reclaiming to automated processing
- Production environments requiring repeatable, high-throughput emulsion removal